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Review Articles: Narrative Review Article

Carbon Dioxide Absorption During Inhalation Anesthesia: A Modern Practice

Feldman, Jeffrey M. MSE, MD*,†; Hendrickx, Jan MD, PhD; Kennedy, R. Ross MB, ChB, PhD§

Author Information
doi: 10.1213/ANE.0000000000005137
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Abstract

At this time, I happened to be engaged in the private practice of anaesthesia, using a great deal of nitrous-oxide-oxygen and buying my own gases. The saving of gas by this technique interested me.

—Ralph M. Waters, MD Proceedings of the Royal Society of Medicine (1936)

In 1924, Ralph M. Waters1 published an article titled, Clinical Scope and Utility of Carbon Dioxide Filtration in Inhalation Anesthesia. In that article, and subsequent publications on the topic, Waters2,3 described his clinical use of a canister containing CO2 absorbents for administering inhalation anesthesia. His device, the Waters Canister, facilitated rebreathing of exhaled anesthetic vapor leading to (in his words) advantages of economy because fewer inhaled drugs are used, convenience by minimizing “disagreeable odors” in the operating room, and patient welfare by conserving heat and humidity. With the introduction of CO2 absorption into clinical practice, Waters laid the foundation for the modern practice of inhalation anesthesia, including the development of the circle breathing circuit, which is the primary method used to deliver inhalation anesthetics worldwide.a

In his original articles, Waters carefully described a detailed clinical approach to what is essentially closed-circuit anesthesia, in which he attempted to eliminate waste by introducing into the breathing circuit only what the patient removes in the form of oxygen and anesthetic agents. It is a testament to his clinical skills that Waters was able to develop and use this technique safely and successfully, without the benefit of pulse oximetry or gas analysis for CO2, oxygen, and anesthetic concentration monitoring.

Modern anesthesia practice has embraced the use of the circle breathing circuit and CO2 absorbents to reduce the waste that can occur when delivering inhalation anesthetics. However, common practices prevent the modern anesthetist from achieving the waste reduction Waters was able to accomplish. These practices have developed in part out of concern for the potential for toxic byproducts due to the interaction between inhalation agents and CO2 absorbents. Concern for compound A production while administering Sevoflurane has led to inherently wasteful minimum fresh gas flow (FGF) recommendations well in excess of a closed-circuit condition.4 CO production resulting from the combination of Desflurane and desiccated absorbents has led to wasteful practices for replacing CO2 absorbents. Managing FGF is the primary strategy for minimizing the environmental contamination from inhaled anesthetics that act as greenhouse gases and contribute to global warming.5,6

This article will explore the evolution of CO2 absorbents and describe how modern CO2 absorbents have eliminated concern for toxicity. As a result, when using a modern absorbent formulation, Sevoflurane can be administered safely under closed-circuit conditions, without concern for the minimum FGF. Similarly, absorbents need not be replaced before they are completely utilized due to concern for desiccation and CO production with Desflurane. A safe approach to selecting absorbents and using them effectively to minimize waste is described.

EVOLUTION OF CO2 ABSORBENTS

Before exploring the details of CO2 absorbent technology, it is useful to understand clearly how anesthetic waste can be controlled when using a circle system and the essential role of the absorbent. The circle breathing circuit has been specifically designed to reduce wasted anesthetic by facilitating the return of exhaled gases to the patient, otherwise known as rebreathing. When using a circle breathing circuit, the anesthetist controls the percentage of exhaled gas that is rebreathed by setting the FGF. When only enough fresh gas is provided to replace the losses from the circuit, 100% of the exhaled gas is rebreathed, a condition otherwise known as closed-circuit anesthesia. As fresh gas is increased above closed-circuit conditions, the rebreathed percentage decreases, and any gas flow exceeding the closed-circuit condition ultimately leaves the circuit via the scavenging system.5 While rebreathing helps to conserve inhaled anesthetics, it can only be accomplished safely by incorporating an absorbent material to remove the exhaled CO2 before the gas is returned to the patient.

The basic chemistry of CO2 absorbents has not changed since the time of Waters and relies on an exothermic reaction combining CO2 with calcium hydroxide (Ca(OH)2) to form calcium carbonate (CaCO3) and water (H2O). Metal hydroxide catalysts like sodium hydroxide (NaOH), potassium hydroxide (KOH), and barium hydroxide (BaOH) are used to enhance the speed of the reaction and capacity to absorb CO2. An example of the chemical reaction using NaOH as the catalyst is as follows:

CO2 + H2O → H2CO3

H2CO3 + NaOH → NaHCO3 + H2O

NaHCO3 + Ca(OH)2 → CaCO3 + H2O + NaOH + Heat

Moisture is essential to the reaction because it allows the gaseous CO2 to form carbonic acid (HCO3) so that it can react with the Ca(OH)2.7 Waters advocated for an absorbent containing 5% NaOH and 15%–20% H2O. The safety of this basic formulation was unchallenged for >70 years until the introduction of Desflurane and Sevoflurane, which resulted in unintended consequences.

Strong bases such as NaOH and/or KOH added to the Ca(OH)2 base enhance the absorptive capacity of Ca(OH)2. As the concentration of strong base increases, the capacity of the absorbent to absorb CO2 increases as well. In an in vitro study, Neumann et al8 demonstrated that CO2 appeared (indicating exhaustion of the absorbent) 12%–14% sooner when Ca(OH)2 alone was compared to absorbent containing NaOH and KOH (Figure 1). Absorbent brands are distinguished in large part by the relative concentrations of strong base. In a study of commercially available absorbents, Stabernack et al9 found approximately a 30% increase in time to appearance of inspired CO2 when Ca(OH)2 containing strong base was compared with Ca(OH)2 alone. Of note, those authors tested lithium hydroxide (LiOH) as the primary absorbent and found nearly a 3-fold (>300%) increase in the duration of time until CO2 absorption began to fail compared to the longest-lasting calcium-based absorbent.9

F1
Figure 1.:
The difference in absorptive capacity between standard lime containing KOH and NaOH (O, dashed lines) versus Ca(OH)2 alone (Δ, continuous lines). In this in vitro study, CO2 appeared approximately 12%–14% sooner in the inspired gas with Ca(OH)2 alone. From Neumann et al.8 Ca(OH)2 indicates calcium hydroxide; KOH, potassium hydroxide; NaOH, sodium hydroxide.

Desflurane and Sevoflurane were introduced in the early 1990s, offering advantages over the existing anesthetic agents, and were quickly accepted into clinical practice. The capacity for Sevoflurane to interact with absorbent material to produce compound A, which had been shown to be nephrotoxic in a rat model, was well known. Despite the lack of evidence for nephrotoxicity in humans, the initial US Food and Drug Administration (FDA)–approved labeling restricted the minimum FGF to 2 L/min to limit the amount of rebreathing and thus the concentration of compound A that could accumulate in the circuit.4 In a review article in 2003, Baum and Woehlck10 summarize the data, indicating that compound A is not a concern in humans. Although the initial minimum flow restriction has since been modified or even removed in many countries, wasteful practices rooted in that recommendation persist.11 Because for most anesthetized adult patients, closed-circuit conditions require between 180 and 500 mL/min of FGF, the minimum flow recommendation guaranteed that a significant amount of anesthetic would be wasted continuously through the scavenging system. Although compound A from Sevoflurane was never identified as causing a clinical problem in humans, that was not the case with Desflurane-related byproducts. There were case reports raising patient safety concerns especially related to CO production in the presence of Desflurane.12,13 These case reports stimulated a number of studies designed to understand the sources of these clinical problems.

Not long after the case reports began to appear, CO production was investigated in a laboratory study using absorbents commercially available at the time, specifically, Sodasorb (Molecular Products, Louisville, CO) and Baralyme (Allied Healthcare Products Inc, St Louis, MO), both of which contained NaOH and KOH.14 Fang et al14 studied fresh and partially and totally dried samples of soda lime (3% NaOH) and Baralyme (5.3% KOH) exposed to a continuous flow of gas containing different anesthetic agents. They found that CO production was completely dependent on the state of hydration, that is, fresh, normally hydrated samples of both absorbents did not produce CO. When testing dried absorbents, the amount of CO production depended on the type and concentration of inhalation agent used (Desflurane > Enflurane > Isoflurane > Halothane > Sevoflurane), the level of moisture, temperature, and duration of exposure. Interestingly, the author’s recommendations did not focus on the presence of strong base in the absorbents because alternative choices were not available at the time. Instead, the authors recommended using fresh absorbents and keeping FGF <2–3 L/min when using Desflurane to avoid desiccation. The findings of this and other studies ultimately led to practices designed to eliminate the risk of absorbent desiccation. These practices included changing the absorbent every Monday morning or whenever fresh gas has been flowing for an undetermined amount of time. The other more important consequence has been the efforts to reformulate the absorbent chemistry to eliminate the concern for interaction with anesthetic agents.

Absorbent chemistry has evolved significantly since 1995 and represents the first major changes in CO2 absorbents since the introduction into clinical practice by Waters in 1924. Initial studies confirmed the requirement for desiccated absorbent and Desflurane to produce significant CO and identified that the type and concentration of strong base was directly related to the amount of CO produced. Specifically, KOH produced more CO than NaOH, and reducing the NaOH concentration to <2% reduced the amount of CO produced8 (Figure 2). Since the study by Neumann et al,8 other studies have confirmed the relationship between the concentration of strong base and the amount of CO produced. Stabernack et al9 desiccated 8 commercially available absorbents to study their potential to produce CO: 7 using Ca(OH)2 and 1 using LiOH as the primary absorbent. These authors found that Ca(OH)2 alone or LiOH virtually eliminated CO production. The lowest concentration of strong base studied was KOH 0.1% in Ca(OH)2, and peak CO was <10,000 ppm versus nearly 40,000 ppm for soda lime containing 3% NaOH.9 Keijzer et al15 studied 6 commercially available absorbents in desiccated form, comparing 2 containing both KOH and NaOH to 3 made of Ca(OH)2 alone and 1 with LiOH. They confirmed that CO production requires the presence of strong base and was absent when using LiOH as the primary absorbent.15 These studies confirmed that both the presence of strong base and desiccation of the absorbent material were required for CO to be produced in the presence of Desflurane, but this was not the only interaction of concern.

F2
Figure 2.:
The impact of increasing concentrations of strong base on the amount of CO produced by Desflurane in the presence of desiccated absorbents. □ KOH, Δ, NaOH, and ◊ both KOH and NaOH. Each marker represents the average CO over 240 min (determined from the area under the curve) for each of 4 experiments. KOH produces more CO than NaOH and limiting the concentration of NaOH to <2% reduces the CO produced dramatically. From Neumann et al.8 KOH indicates potassium hydroxide; NaOH, sodium hydroxide.

Compound A was another concern during this time as it was well known that Sevoflurane interacted with CO2 absorbents to produce this potentially nephrotoxic compound. Some of the studies investigating the factors leading to CO production also examined how those factors influenced the production of compound A.8,9,16,17 Neumann et al8 compared normally hydrated “standard” lime (KOH + NaOH) to hydrated Ca(OH)2 without strong base for the potential to produce compound A. Peak compound A levels with standard lime significantly but only slightly exceeded those with Ca(OH)2 alone at 21.6 vs 20.3 ppm.8 Higuchi et al16 studied 4 absorbents, Dräegersorb 800 (2% NaOH, 3% KOH; Draeger Medical, Lubeck, Germany), Dräegersorb 800+ (2% NaOH, 0.003% KOH; Draeger Medical, Lubeck, Germany), Medisorb (1% NaOH, 0.003% KOH; CareFusion, Helsinki, Finland), and Amsorb (Armstrong Medical, Londonderry, UK) for the potential to produce compound A. Amsorb produced the least compound A consistent with the baseline concentration of compound A in the drug. Medisorb produced significantly less compound A than the other 2 containing strong base but still contained some KOH.16 Versichelen et al17 concluded that both KOH and NaOH needed to be removed to eliminate compound A production, but of note, those authors did not study any absorbent with NaOH <2% in the absence of KOH. Stabernack et al9 studied commercially available absorbents and found that the presence of NaOH and KOH increased the compound A levels, although the total compound A measured was <30 ppm. For perspective, compound A toxicity in animal studies was observed for concentrations exceeding 100 ppm and has never been observed in humans. Ca(OH)2 and LiOH without strong base produced very little compound A.9

Absorbents without any strong base were developed and introduced commercially in the late 1990s and early 2000s. At the same time, it was well known that the presence of strong base enhanced the absorptive capacity of Ca(OH)2. The challenge to the chemists was to develop absorbent formulations that maximized absorbent capacity while eliminating any significant potential to produce CO in the presence of Desflurane when desiccated, or compound A in the presence of Sevoflurane.

One of the first absorbents studied containing Ca(OH)2 alone was Amsorb.18 The goal of that formulation was to eliminate the strong bases, NaOH and KOH, and the production of CO and compound A. Instead of strong base, Amsorb uses calcium chloride (CaCl2) as a humectant to maintain the moisture content in the absorbent. Murray et al18 compared Amsorb to 2 other commercially available absorbents, Intersorb (3% NaOH; Intersurgical, Berkshire, UK) and Dräegersorb (3% NaOH), to understand the relative potential of these absorbents to produce CO in the presence of inhalation agents when dried, compound A in the presence of Sevoflurane, and also the capacity to absorb CO2. Peak CO concentrations approached 600 ppm for Intersorb and Dräegersorb versus 1–3 ppm for Amsorb depending on the inhalation agent tested. When exposed to Sevoflurane, compound A concentrations with Amsorb were equivalent to those found in the drug normally at <3 ppm, whereas the mean concentrations were 30–35 ppm for the other absorbents. The Amsorb formulation eliminated CO and compound A production, but CO2 absorption capacity was reduced at 102 versus 120 and 115 L/kg for Intersorb and Dräegersorb, respectively.

LiOH was evaluated as an alternative to Ca(OH)2 and found to not interact with anesthetic agents to produce either compound A or CO and provide an even better absorbent capacity. Stabernack et al9 evaluated LiOH at 2 different temperatures and found that it did not produce compound A or CO. Even better, the lithium absorbent capacity was more than 200% greater than any of the calcium-based absorbents tested.9 Keijzer et al15 confirmed that LiOH did not produce CO but commented that its caustic nature prevented it from being used in clinical practice. SpiraLith (Micropore Inc, Elkton, MD) was initially introduced as an LiOH absorbent eliminating concerns for caustic injury by embedding the LiOH on a solid polymer matrix rather than using granules. Hendrickx et al19 and Omer et al20 have done comparative testing of SpiraLith against a variety of Ca(OH)2-based absorbent canisters using 2 different anesthesia machines and confirmed the increased absorptive capacity of LiOH in a controlled laboratory model. Unfortunately, the cost of lithium has become too prohibitive in recent years to be used as a medical absorbent. Lithium chloride (LiCl) continues to be used in LithoLyme (Allied Healthcare Products Inc, St Louis, MO) as a catalyst added to Ca(OH)2.

The evolution of absorbent formulations demonstrates the process of finding the optimal absorbent chemistry. The primary approach has been to reduce or eliminate the strong base to maximize absorption and eliminate the potential for toxic interactions with inhalation anesthetics.

WHAT ABSORBENT FORMULATIONS MAXIMIZE ABSORPTIVE CAPACITY WHILE ELIMINATING CONCERN FOR EXPOSURE TO CO AND COMPOUND A?

Comparisons of the most recently developed absorbent formulations that have minimized or eliminated NaOH help us to understand the formulation that maximizes absorption and eliminates patient risk from CO and compound A. Kharasch et al21 performed the only in vivo study using a pig model to determine the CO production and resulting carboxyhemoglobin levels when Desflurane, Isoflurane, and Sevoflurane were administered using 4 different absorbents in fresh or dried forms. The absorbents studied were Baralyme, soda lime, new soda lime, and Amsorb. Both Baralyme and soda lime contained KOH. New soda lime eliminated KOH but used 2.5% NaOH and Amsorb had no strong base. Not surprisingly, Desflurane produced the most CO in the presence of dried absorbents especially with Baralyme. When using Amsorb and new soda lime, the levels of CO in inspired gas and the resulting carboxyhemoglobin were virtually the same and changed very little from baseline. Amsorb did not produce compound A in the presence of Sevoflurane, while the other absorbents resulted in 20–40 ppm of compound A.

More recent studies have directly compared Dräegersorb Free (NaOH < 2%; Draeger Medical, Lubeck, Germany) and Amsorb Plus (Armstrong Medical, Londonderry, UK), both engineered to minimize interaction with anesthetic agents while preserving maximum absorption capacity. Dräegersorb Free includes a minimal amount of strong base, while Amsorb Plus uses engineered granule size and shape to maximize absorption. Kobayashi et al22 studied compound A production with 4 absorbents—Dräegersorb Free (2% NaOH), Sodasorb II (2.5% KOH, 2.5% NaOH; Molecular Products, Louisville, CO), Amsorb, and Amsorb Plus. They found that only Sodasorb II produced compound A. For the other absorbents, compound A concentrations were not significantly different from baseline (Figure 3). Struys et al23 directly compared Amsorb and Dräegersorb Free to determine the relative absorptive capacity and potential to produce compound A with Sevoflurane and CO with Desflurane when absorbents were dried. Dräegersorb Free lasted nearly 20% longer to the inspiratory CO2 target than Amsorb. Compound A production was <1 ppm for both absorbents albeit slightly higher (0.25 ppm) with Dräegersorb Free. No detectable CO was found with either absorbent.23

F3
Figure 3.:
Compound A production (A) and absorptive capacity (B) for 4 different absorbents reported as mean ± SD for 3 runs. ◊ Sodasorb II, ○ Amsorb Plus, □ Amsorb, and Δ Dräegersorb Free. By limiting the NaOH to <2%, Dräegersorb Free does not produce compound A yet preserves the maximum absorptive capacity. From Kobayashi et al.22 KOH indicates potassium hydroxide; NaOH, sodium hydroxide; SD, standard deviation.

The optimal chemical formulation to maintain absorbent capacity without potential for toxic interactions with anesthetic agents eliminates KOH but includes NAOH <2%. Knolle et al24 directly measured the absorptive capacity in liters of CO2 per 100 g of absorbent of several absorbents in a laboratory setting. For each sample tested, the same mass of absorbent (30 g) was placed in glass tubes and exposed to a gas mixture containing 5.1% CO2 until the concentration of CO2 leaving the tube was 0.5%. The total amount of CO2 the material was exposed to could then be calculated. The absorbents were divided into 3 groups, where group 1 contained both KOH and NaOH, group 2 contained only NaOH, and group 3 had no strong base. The groups with the strong base had the longest durations and greatest absorptive capacity with nearly a 2-fold difference in some cases (Table 1).

Table 1. - Eight Different Uniform Samples of CO2 Absorbents Were Tested in Test Tubes to Determine Absorptive Capacity and Duration of Action by Exposing the Absorbents to a Standardized Flow of CO2
Characteristics of CO2 Absorption in Untreated Samples
Sample (Brand)
Group 1 (KOH + NaOH) Group 2 (NaOH Only) Group 3 (No Strong Base Added)
Variable A (Baralyme) B (Drägersorb 800) C (Drägersorb 800 Plus) D (Intersorb) E (Spherasorb) F (LoFloSorb) G (Superia) H (Amsorb)
Tco 2 < 0.5% (h:min) 3:41 ± 0:19 5:53 ± 0:30 5:53 ± 0:20 5:04 ± 0:27 5:21 ± 0:19 3:00 ± 0:06 5:23 ± 0:06 3:09 ± 0:12
Absorption capacity (L/100 g) 9.1 ± 0.8 14.5 ± 1.3 14.6 ± 0.8 12.6 ± 1.1 13.3 ± 0.8 7.3 ± 0.3 13.4 ± 0.3 7.8 ± 0.5
Each trial ended when the effluent CO2 concentration was 0.5%. Group 1 contained both KOH and NaOH, group 2 only NaOH, and group 3 no strong base. Five samples of each absorbent were tested in groups 1 and 2. For group 3, 4 samples were tested. Data are reported as mean ± SD. Note that in general, the capacity for CO2 absorption and duration of action were diminished in the absence of strong base. Adapted from Knolle et al.24
Adaptations are themselves works protected by copyright. So in order to publish this adaptation, authorization must be obtained both from the owner of the copyright in the original work and from the owner of copyright in the translation or adaptation.
Abbreviations: KOH, potassium hydroxide; NaOH, sodium hydroxide; SD, standard deviation; Tco2, < 0.5% = time inspired CO2 was less than 0.5%.

SpiraLith Ca (Micropore Inc, Elkton, MD) is the newer version of a nongranular solid polymer Ca(OH)2-based absorbent that replaced SpiraLith, the LiOH absorbent product. This technology utilizes a similar chemistry to Dräegersorb Free, but the lime is embedded on a solid polymer (nongranular) sheet. The official safety data sheet indicates that Dräegersorb Free has an NaOH concentration between 0.5% and 2%, whereas NaOH is <1% for SpiraLith Ca.25,26 This chemistry is designed to maximize the absorptive capacity while eliminating concerns for CO or compound A production. Further, the SpiraLith Ca solid polymer approach is designed to maximize the exposure of exhaled gas to the active absorbent material and eliminate the channeling associated with granules, both of which help to maximize absorbent utilization. Granule properties (shape and size) are engineered to influence the absorptive capacity of absorbents.27 There are no published studies specifically looking at the gas flows through SpiraLith. SpiraLith is unique as a nongranular absorbent, and the engineering intended to maximize absorbent capacity is proprietary. Studies comparing absorptive capacity for absorbents with similar chemistry but different morphology provide insight into the impact of the solid polymer design.

Table 2. - Sixteen Different CO2 Absorbents Were Tested Using a Circle System and Test Lung to Determine Duration of Action as Measured by Time to an Inspired CO2 of 0.5%
Brand (Manufacturer) Macro Shape NaOH Micro Shape Weight Fresh Product in Compact Bloc Density Volume Fresh Product in Compact Bloc CO2 Flow FACO2 − FiCO2 Time per 100 mL of Product for FiCO2 to Reach 0.5%
(%) (g) (g/100 mL) (mL) (mL/min) (%) min CV (%)
LoFloSorb (Intersurgical, Berkshire, UK) Granular 0 Spheres 461 (5) 67 (0) 687 (7) 160 (3) 4.4 (0.1) 50 (2) 5
Amsorb Plus (Armstrong Medical, Londonderry, UK) Granular 0 Broken cylinders 449 (11) 65 (1) 688 (16) 160 (2) 4.3 (0.1) 56 (3) 6
LithoLyme (Allied Healthcare Products Inc, St Louis, MO) Granular 0/LiCl Broken cylinders 464 (17) 67 (0) 691 (26) 161 (1) 4.3 (0.1) 59 (3) 5
SoLo (Molecular Products, Essex, UK) Granular <1 Broken fragments 452 (16) 64 (1) 707 (30) 160 (1) 4.3 (0.1) 61 (5) 8
SodaSorb LF (Molecular Products) Granular <1 Broken cylinders 529 (4) 73 (1) 730 (15) 161 (1) 4.1 (0.1) 66 (2) 4
Drägersorb Free (Draeger Medical, Lubeck, Germany) Granular 0.5–2 Hemisphere 544 (9) 77 (0) 709 (12) 160 (1) 4.3 (0.2) 69 (2) 4
Spherasorb (Intersurgical) Granular 1.5 Spheres 517 (14) 75 (0) 686 (18) 161 (2) 4.3 (0.2) 70 (1) 1
AtraSorb (Atrasorb Pharma Sao Roque, Brazil) Granular 2.5–3.0 Bullet 584 (14) 80 (0) 726 (18) 160 (3) 4.3 (0.1) 72 (1) 2
Sofnolime (Molecular Products) Granular < 3 Broken fragments 561 (9) 78 (0) 721 (12) 161 (1) 4.2 (0.3) 77 (2) 3
SodaSorb (Molecular Products) Granular < 4 Broken cylinders 586 (14) 85 (1) 690 (21) 161 (2) 4.3 (0.1) 78 (4) 5
Intersorb Plus (Intersurgical) Granular 3 Broken cylinders 564 (29) 80 (1) 701 (32) 158 (0) 4.2 (0.1) 88 (6) 6
Medisorb (CareFusion, Helsinki, Finland) Granular 1–2 Broken fragments 544 (6) 77 (1) 711 (10) 161 (1) 4.2 (0.1) 88 (4) 5
FLOW-i (Molecular Products; distributed by Getinge, Solna, Sweden in proprietary container) Granular < 3 Broken fragments 559 (9) 79 (2) 704 (26) 160 (2) 4.2 (0.1) 90 (2) 2
Drägersorb 800 (Draeger Medical) Granular 2 Hemisphere 578 (4) 82 (0) 702 (5) 160 (2) 4.3 (0.1) 91 (1) 1
SpiraLith Ca with indicatora (Micropore Inc, Elkton, MD) Cartridge <1 Preformed channels 824 (11)b 88 (1) 933 (0)c 160 (1) 4.5 (0.1) 95 (1) 1
SpiraLith Ca NIa (Micropore Inc) Cartridge <1 Preformed channels 815 (7)b 87 (1) 933 (0)c 161 (1) 4.3 (0.2) 100 (1) 1
Note that in general, the longer duration of action per standardized volume of product was associated with increasing concentration of NaOH. The exception is SpiraLith CA, which has the same chemistry as Dräegersorb Free, but a duration of action nearly 30% greater. The CO2 flow and FACO2 − FiCO2 difference did not differ between products (P = .774 and .052, respectively). Time (min) per 100 mL of product for FiCO2 to reach 0.5% did differ among the different products.From Jiang et al.28
Abbreviations: CV, coefficient of variation; FACO2, alveolar CO2 (%); FiCO2, inspired CO2 (%); LiCl, lithium chloride; NAOH, sodium hydroxide; NI, no indicator.
Time (min) per 100 mL of product for FiCO2 to reach 0.5% did differ among the different products.
aTested in custom-made refillable plastic container different from that used to test granular products—see text for details.
bDoes not include weight of plastic core nor wrap around cartridge.
cDoes not include volume of plastic core (67 mL).

SpiraLith Ca has been compared in an in vitro study to a number of granular absorbents to determine the relative absorbent capacities of currently available granular formulations.28 This study tested the “efficiency” of 16 different absorbents in vitro under low-flow conditions. Efficiency was defined as the time to appearance of an inspired CO2 of 0.5% in the breathing system and normalized to 100 mL of absorbent to facilitate comparison. The normalized efficiency ranged from 50 min/100 mL of absorbent for Amsorb to 100 min/100 mL for SpiraLith Ca. SpiraLith Ca and Dräegersorb Free have similar chemistries in limiting the concentration of NaOH to <2%, but the time to an inspired CO2 of 0.5% was 40% longer for SpiraLith Ca than Dräegersorb Free, attesting to the added efficiency of the solid polymer packaging (Table 2).

MAXIMIZING ABSORBENT PERFORMANCE

CO2 absorbent is absolutely required to facilitate safe rebreathing of exhaled gases in a circle anesthesia system. As a consumable item, these absorbents are purchased, adding cost to patient care, along with increasing the waste stream, and contributing to the problem of medical waste disposal. It makes sense therefore to develop strategies that maximize the absorbent performance. In essence, maximizing performance can be defined as absorbing the most CO2 per mass of absorbent at the least cost. The goal of maximizing performance can be achieved by a combination of thoughtful absorbent selection and following clinical practices that ensure maximal utilization before the absorbent is discarded.

We have already reviewed the data which indicate that the optimal absorbent chemistry seeks to both maximize absorptive capacity and eliminate concerns for toxicity from CO or compound A. Ca(OH)2 combined with NaOH <2% is the sweet spot for maximizing absorption and eliminating toxicity concerns. Data indicate that a solid polymer absorbent increases absorptive capacity relative to currently available granular forms. Ca(OH)2 alone eliminates toxicity concerns at the cost of at least a 20%–30% reduction in absorptive capacity. Thus, from a cost perspective, Ca(OH)2 alone could be a good choice if it is at least 20%–30% less expensive than the products containing NaOH <2%, but it will still generate an increased volume of waste for disposal because more product will be required to absorb the same amount of CO2.

Minimizing absorbent waste likely depends at least as much on clinical practice as it does on selecting the absorbent material. Absorbents are commonly exchanged for new material when the indicator, typically ethyl violet, changes color. Unfortunately, there is no standard clinical practice designed to maximize absorbent utilization before the material is discarded, and as a result, much useful CO2 absorbent is likely being discarded. Further, when using granular absorbents, potentially useful absorbent material is virtually always wasted due to channeling of gases through the path of least resistance, bypassing active absorbent material.

An alternative to using the indicator to guide when to change the absorbent is to monitor inspired CO2 and change the absorbent when the inspired CO2 level reaches around 5 torr or 0.05% (Figure 4). The effect of this modest increase in inspired CO2 concentration on the end-expired CO2 concentration is clinically inconsequential for the majority of the patients yet guarantees maximal utilization of the purchased material before it is discarded. Fortunately, because capnography is a monitoring standard when inhaled anesthetics are administered, the inspired CO2 is routinely monitored, making it feasible to change the material based on inspired CO2 measurement. Changing absorbent based on the inspired CO2 concentration may require performing the change during an anesthetic. Many anesthesia delivery systems offer an option for an absorbent canister that can be changed during an anesthetic without creating a leak in the system. This option, while it may add some cost to the workstation, is desirable because it allows for maximal utilization of absorbent.

F4
Figure 4.:
A, Example of inspired CO2 during low-flow anesthesia with exhausted absorbent. B, FGF increased to exceed minute ventilation and create an open circuit resulting in elimination of inspired CO2. AF indicates autoflow; etCO2, end-tidal CO2; exp, expiratory; FGF, fresh gas flow; FiCO2, inspired CO2 (%); Freq., respiratory rate; Insp, inspiratory; MAC, minimum alveolar concentration; MV, minute ventilation; PEEP, positive end-expiratory pressure; PMAX, maximum inspiratory pressure limit; PPS, inspiratory pressure support; TINSP, inspiratory time; and VT, tidal volume.

There are a couple of caveats to using the technique of changing absorbent based on inspired CO2 safely and successfully. Exhausted CO2 absorbent is the most common, but not only, cause of a horizontal elevation of the capnogram indicating inspired CO2. Incompetent valves, especially expiratory valves, will also cause a horizontal elevation of inspired CO2. In both these scenarios, increasing FGF above minute ventilation will return inspired CO2 to baseline. Other causes of inspired CO2 that are not sensitive to changes in FGF include too much apparatus dead space, especially when CO2 is measured on the patient side of the dead space, and rapid respiratory rates combined with small tidal volumes, as seen in pediatric patients. Because an incompetent expiratory valve is a rare occurrence, it is reasonable to identify the need to change the absorbent by increasing FGF and looking for a change in inspired CO2. A high inspired CO2 alarm may help alert the clinician that canister change is required.

Another potential problem associated with changing an absorbent canister during an anesthetic is the potential to introduce an unintended leak in the circuit after inserting the new absorbent canister. Checking for a circuit leak is part of the preanesthetic checkout procedure and can be performed either manually or by an automated process. Changing an absorbent canister during a procedure bypasses the leak test, and there are reports of leaks being introduced due to damaged canisters.29 Unfortunately, no manufacturer to date has developed a method for leak testing absorbent canisters before they are placed in service. Loss of volume in the breathing circuit by collapse of the reservoir bag or bellows is evidence of leaks after a canister has been changed during a procedure.

A critique of low-flow or closed-circuit techniques is that inhaled anesthetic waste may be reduced, but absorbent utilization is increased. Are the inhaled anesthetic savings justified when one considers the increased cost of CO2 absorbents? Feldman et al30 addressed this question using a mathematical model to compare the anesthetic cost savings as flows are reduced to the increased absorbent costs. The model included a parameter for absorbent efficiency defined as amount of CO2 absorbed per gram of absorbent. The authors found that for the more expensive anesthetics Sevoflurane and Desflurane, anesthetic costs fall more rapidly than absorbent costs increase when flows are reduced. Therefore, lowering FGF always reduced cost when using these agents. For the least expensive anesthetic, Isoflurane, absorbent costs increased slightly more than inhaled anesthetic costs decreased but the difference was small. Maximizing the absorbent efficiency was important and helped to minimize the absorbent costs. While this study provided insight into the financial considerations of reducing FGF and increasing absorbent usage, the environmental implications require further study. Reducing FGF is desirable to reduce the green house impact of the anesthetics, but absorbents have their own life cycle impact on the environment that requires further investigation.

The majority of data on CO2 absorbents, especially more modern formulations, are based on in vitro data. There are little to no data examining the performance of absorbents during use in the operating room. Clinical trials comparing absorbents typically focus on the length of time between changing absorbents, yet this is a flawed method of comparison because many factors influence how long a given canister will last, most importantly the FGF used for each case and the related degree of rebreathing. Another factor is the amount of CO2 produced by each patient. Clinical performance of canisters will also depend on the practices used to guide replacement. We do not know how much absorbent is wasted when the indicator color is used to guide replacement and inspired CO2 is still zero.

Besides honing our practice to maximally exploit the CO2 absorption capacity of safe Ca(OH)2-based products, the search for alternative methods of CO2 absorption should continue. A new approach to absorbent technology (Memsorb, DMF Medical, Halifax, Nova Scotia, Canada) currently under development does not rely on a chemical reaction to eliminate exhaled CO2 and offers the potential to eliminate both concern about toxic interactions with inhaled anesthetics and the waste associated with a disposable absorbent product.31

SUMMARY

Nearly 100 years ago, Waters introduced CO2 absorbents and the ability to minimize waste when administering inhaled anesthetics by reducing FGF to closed-circuit conditions. The introduction of Sevoflurane and Desflurane which could degrade into compound A and CO production, respectively, entrenched wasteful practices for inhaled anesthetic delivery and absorbent use. Fortunately, several advances have made it possible to reduce FGF safely to closed-circuit conditions and minimize the waste associated with inhaled anesthetic delivery. Modern absorbent formulations that limit or eliminate strong base have made it possible to safely reduce FGF to closed-circuit conditions without concern for toxic byproducts. Modern anesthesia workstations that provide capnography, and the ability to change CO2 absorbents in the middle of an anesthetic, support a clinical practice of changing absorbent based on the appearance of inspired CO2 so that the absorbent does not enter the waste stream until it has been maximally utilized. New formulations such as the solid polymer approach engineered to ensure uniform distribution of exhaled gas in the absorbent further help to eliminate channeling and minimize the absorbent material that is discarded unused.

Waste and environmental pollution associated with inhaled anesthetic delivery can be minimized by reducing FGF to closed-circuit conditions, by selecting absorbent products that are safe and effective at low FGFs, and adopting clinical practices that ensure absorbent is used to the greatest extent possible before it is discarded.

DISCLOSURES

Name: Jeffrey M. Feldman, MSE, MD.

Contribution: This author helped develop the initial manuscript and manage the editing process.

Conflicts of Interest: J. M. Feldman is a consultant for Micropore Inc.

Name: Jan Hendrickx, MD, PhD.

Contribution: This author helped with the editing process and contributed materially to the content.

Conflicts of Interest: J. Hendrickx received lecture support, travel reimbursements, equipment loans, consulting fees, and meeting organizational support from AbbVie, Acertys, Air Liquide, Allied Healthcare Armstrong Medical, Baxter, Dräger, GE, Getinge, Hospithera, Lowenstein, Intersurgical, Maquet, MDMS, MEDEC, Micropore, Molecular Products, NWS, Philips, Piramal, and Quantium Medical.

Name: R. Ross Kennedy, MB, ChB, PhD.

Contribution: This author helped with the editing process and contributed materially to the content.

Conflicts of Interest: R. R. Kennedy is a consultant for GE Healthcare.

This manuscript was handled by: Thomas M. Hemmerling, MSc, MD, DEAA.

FOOTNOTE

aThe German surgeon Franz Kuhn proposed the use of a circle breathing system using potassium hydroxide to remove exhaled CO2 as early as 1906, but he did not use it in clinical practice.

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